GearBox Repair
Gearbox Repair to O.E.M specs We Rebuild and Repair
Industrial Gear Works we want our customers mind to be at ease so we provide a full list of our gearbox repair procedure
We Will pick up the gearbox and have it delivered to our location once we receive the gearbox we will then go thru each and
every mechanical components to see what all needs to be repaired replaced or manufactured and we will provide a written
estimate and a turnaround time we will also provide pictures of the damaged components here is the full gearbox repairprocess
After the gearbox repair process is completed we will provide certified documentation for all MAG inspection
All work carries 36-month warranty not to chip flake peel or wear out and the warranty will not start until put in use
We also provide our customers a free pickup and delivery also a free estimate
All work orders Will not begin repair process until PO verification or email verification is granted to proceed with repairs
If work is not granted approval
All work will be returned in its original condition upon arrival
again thank you for choosing the experts at Industrial Gear Works
24/7 service when requested by customer
Gearbox After-Work
Unlike other repair companies we offer full transparency on our repair process.
Step 1 Cleaning exterior of Gearbox and identification
Step 2 Remove all bolts from the gearbox
Step 3 Disassembly for Gearbox preliminary evaluation of the condition and repair required
Step 4 Mag inspect Gearbox
Step 5 inspect all Gears
Step 6 Customer communication of condition of the Gearbox
Step 7 Parts to be repaired or, reverse engineered parts where needed required for Gearbox rebuild
Step 8 Failure analysis during complete disassembly and evaluation of the component wear and damage
Step 9 Cleaning all internal components and housing
Step 10 Check all bearings diameters in housing
Step 11 Check all shafts
Step 12 inspect all Gears
Step 13 Set up check line bore of gearbox
Step 14 Repair and rebuild Gears back to O.E.M
Step 15 Replacing all bearings seals and gaskets
Step 16 Repair and rebuild all shafts back to O.E.M
Step 17 Re aligning all gears shafts and bearings back to O.E.M
Step 18 Put a dial indicator on each shaft and Ck end bearings clearance
Step 19 Rebuild worn out and damaged surfaces
Step 20 Reverse engineer and manufacture new parts when O.E.M parts are unavailable or lead time is not acceptable
Step 21 Assembly of the Gearbox per O.E.M specifications and engineering instructions assuring required fit of components and considering field application of the Gearbox repair
Step 22 Sand blast all internal and external gearbox
Step 23 Paint internal gearbox
Step 24 Reassemble gearbox tighten all bolts
Step 25 Put vibration analysis probs to each bearing area
Step 26 Install gearbox on a test machine
Step 27 Paint external gearbox
Step 28 Run gearbox on the test machine and monitor for vibration, noise, and temperature
Step 29 Record test results
Step 30 Make any adjustments necessary
Step 31 Remove gearbox from test machine
Step 32 Final inspection of the gearbox
Step 33 Package and ship the gearbox
Disassembly and inspection, including failure analysis, bearing settings of gearboxes and speed reducers
We provide simple solutions to make life easier Choose Industrial Gear Works
We provide a full range of
remanufacturing services for any
type or brand of gearbox at Industrial Gear Works where we have gathered
expertise in gearbox solutions. Once the gearbox arrives at Industrial Gear Works we recondition the unit following a standardized process
consisting of:
Disassembly and conditions
assessment Refurbishment Final testing
Industrial Gear Works undertakes
refurbishment of any make, size
and capacity of Industrial
Gearboxes and Wind-mill
Gearboxes with sophisticated
infrastructure and through high precision equipments. With the
commitment to deliver the highest
quality of refurbished Gearboxes by recognizing root cause
that prevents downtime of
machines and any other
criticality’s, hence enhancing the
Gearbox lifespan.
Transforming your ailing gearbox and
to completely refurbished gearbox like
a new one.
Refurbished to near original (with
latest advancements) for desired
gearbox performance.
Each and every component of your
gearbox is scanned under our state of
the art testing facilities for materials ,
tooth geometry/profile, etc.
Thorough analysis of failures with
comprehensive and appropriate
solutions by our experienced team of
Design, Manufacturing, Quality and
Service engineers.
The most effective way of restoring
the health of your Gear drives.
Gearbox Re-engineering and
development for any applications
Industrial gearbox repair of any type or brand
Full gearbox rebuild option available Gearbox replacement available for all brands Short turnaround times
Extensive O.E.M gearbox expertise
BEFORE
DISASSEMBLE
AFTER
Industrial Gear Works
Gearbox repair and rebuild services to the industry nationwide, Industrial Gear Works
available 24 hours a day, 7 days a week
We have been for over 50 years in repair industry. As your equipment gets old the
various wear surfaces can develop ridges – grooves or flat spots from regular usage.
Call us before the small problems become major
After working with hundreds of customers and virtually every imaginable type of
wearing equipment.
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